For transformer manufacturers

Design tools for live tenders, training that brings new hires up to one methodology, and vendor-neutral consulting on a test bay β€” plus a straight answer on when simulation software is required.

Send a brief → Browse the simulation-software directory →

What the analytical tools simulate — and when FEM is required

TransformerPath engineering tools use analytical and closed-form methods for preliminary design, tender sizing and engineering checks. They are not a substitute for a general-purpose finite-element package — arbitrary 3D geometry, coupled electromagnetic–thermal–structural physics, local eddy and stray loss in tank and clamping steel, hot-spot prediction from a meshed model. Where that is required, a package such as Ansys or COMSOL is the right tool.

The calculator does solve one part of it properly. It carries a 2D axisymmetric magnetostatic solve of the leakage field in the core window. It needs no CAD import, because the winding geometry is already parametric — you get the flux plot, the leakage reactance computed from stored energy rather than from an empirical fringing factor, and the axial force distribution along the winding, which is the quantity closed-form methods handle worst and the one that governs winding collapse when ampere-turns are unbalanced by a tap.

Because the question comes up constantly, TransformerPath publishes a vendor-neutral directory of the tools that do solve it, grouped by the job they do rather than by vendor. It covers the commercial packages (Ansys Maxwell, COMSOL, Simcenter MAGNET and Flux, Opera/CST, JMAG, EMWorks) and the free and open-source options — for 2D axisymmetric work, which covers most leakage-field, short-circuit-force and electrostatic-stress problems, FEMM is genuinely capable. TransformerPath sells none of them and takes no commission.

TransformerPath engineering tools sit upstream of that, at the sizing and documentation stages where FEM is slow and overkill. Classical closed-form methods give useful preliminary estimates for tender sizing and costing; accuracy depends materially on transformer type, geometry, design assumptions and the quantity being calculated. They are not a substitute for FEM where the failure mode is local rather than average. We wrote up exactly where that boundary sits →

What we offer a manufacturer

Four things, and they are useful in a different order depending on whether your bottleneck is design capacity, engineer ramp-up or test-bay reporting.

Design

IEC 60076 design calculator In plans

Rating, voltages, vector group and target impedance in; a first-cut design out, in seconds. Distribution (oil), power (oil) and cast-resin (dry) modes.

  • Core area, flux density, turns and conductor sizing
  • No-load and load losses, impedance, regulation, efficiency
  • Thermal and tank sizing, weights and materials
  • Impulse voltage distribution, short-circuit forces and adiabatic thermal withstand
  • 2D leakage-field solve — flux plot, reactance from stored energy, axial force per winding section
  • Cross-section, efficiency, core-step and vector-group diagrams
See the calculator →
Documentation

Rating plate & test report generators In plans

The fastest practical win for a factory: standardise what your test bay hands a customer, with no new hardware.

  • Rating plate to IEC 60076-1 §7 layout, exported as PDF
  • Routine test results into a formatted, buyer-ready PDF
  • Templated to match your buyers' and tenders' requirements
See the test report generator →
People

Engineering training In plans

Bring new design and test engineers up to speed on one consistent methodology instead of whoever happened to train them.

  • 26-chapter masterclass, from the EMF equation to tender economics
  • Ten interactive 3D models — core, windings, bushings, OLTC, GSU and more
  • Design Engineer Track, four levels, with engineer-reviewed capstones
  • Team rollout on one shared access link — see Enterprise below
Corporate & team training →
Consulting

Test lab & design services

Scoped per project, quoted against your product range and target markets. We are vendor-neutral — we don't sell hardware, we spec what you actually need.

  • Test bay design and specification, routine vs. type test capability planning
  • Digitalization retrofit — reporting layer for an existing bay
  • Specialty test procedures documented and validated for your equipment
Consulting detail →

Where we fit, and where we don't

The full comparison, with the reasoning behind each column, is in the table below.

What you need to doRight toolWhy
Size a unit for a tender, fastTransformerPath calculator Seconds per iteration β€” a useful preliminary estimate; accuracy depends on type, geometry and assumptions. FEM is far too slow at this stage.
Sanity-check a supplier's or a junior engineer's numbersTransformerPath calculator Independent closed-form second opinion on losses, impedance and regulation.
Produce a buyer-ready routine test reportTest report generator Formatting and consistency problem, not a physics problem.
Train new design or test engineersMasterclass + Design Engineer Track One methodology, engineer-reviewed capstones, written feedback per level.
Spec or digitalise a test bayConsulting engagement Vendor-neutral scoping against your product range and target standards.
Map leakage flux in concentric windings; get axial force per sectionTransformerPath field solve 2D axisymmetric, built from the design you just entered. Runs in about a second.
Local stray loss in tank, clamps or flitch plates3D FEM — not us Genuinely 3D and outside an axisymmetric model. See the software directory.
Predict a winding hot spot from geometryCoupled FEM/CFD — not us Our thermal output is a sizing estimate, not a local hot-spot solve.
Prove short-circuit withstand for a type testFEM + physical test — not us Our force and thermal figures are analytical estimates, not certification evidence.

What it costs

Engineer is an annual subscription; Professional and Enterprise remain single payments for 12 months. No per-seat setup on any of them. Consulting is scoped and quoted per project.

PlanPrice (USD/year)SeatsBest for
Engineer$1991One engineer building their foundation
Professional$5991Priority capstone review, early access to new tools
Enterprise$1,999up to 10 An engineering department on one shared access link — the usual starting point for a manufacturer

Larger seat counts, multi-site rollouts, and invoicing in USD or EUR are handled through corporate training. Access is stored in the browser it was purchased from, so a team plan is a shared link rather than individual logins — if your IT policy requires per-user accounts and SSO, tell us and we'll be straight about whether we're a fit. Full detail on pricing.

Send us a brief

Tell us your product range and what you're trying to solve, and we'll come back with something concrete rather than a brochure. Send a design you already know and we'll come back with what our tools make of it, in writing.

Goes straight to the engineering team. No newsletter signup, no sales sequence.